Foundry

Fortified with all the necessary modern amenities, Our Foundries located 15 to 20 kms of each other produces Carbon steel, Stainless steel, Duplex stainless steel and other Super alloy steels to International specifications.

• Built-up Area - 120,000 sq.ft
• Capacity - 7800 Tons of Castings per annum.
• Weight Limit - maximum 1500 kgs single-piece casting.
• In-house pattern development centre with well trained pattern technicians for timely sample delivery.
• In-house Fettling process.
• In-house Testing facilities - Chemical Analysis & Mechanical Testing.

Pattern Shop

• In-House Facility in all three Units.
• Supported by skilled Sub-Contractors.
• Experienced Team.
• Patterns made in Wood & Aluminum, Cast iron and Gun metal.
• MAGMA 5 thermal solidification Software for methoding.
• Handling 3000 Active Patterns.

Furnace Size

• Furnace Type - Electrical Induction.
• Number of Furnaces- 8 crucible with range from 250kgs to 2000kgs.

Foundry Capacity

• Approved capacity 7800 tons / annum.
• Presently utilized capacity 6500 tons / annum.

Weight Limit

• Unit # 1 - Maximum 650 Kg single-piece casting.
• Unit #2 - Maximum 1500 Kg single-piece casting.
• Unit #3 - Maximum 650 Kg single-piece casting.

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Foundry Process

Mould making

• Sodium silicate (Na2 Si03+Co2) up to 1500kgs.
• Alphaset (3 Part no bake) up to 750kgs.
• Shell moulding Process up to 10 kg max.

Core making

• Sodium Silicate / CO2
• Shell core process.
• Alphaset.

Fettling

• Cutting of Runner & Riser
• Arc cutting.
• Gas cutting.
• By Grinding.
• Full-fledged Fettling.
• Dressing facility- Steel Shot Blaster.
• Qualified Welders.

Heat Treatment

• Electrical heat treatment Furnaces.
• No. of Furnaces: 10 with three water quenching tanks.
• Size / capacity range: 50kgs (smallest) to 5,000kgs (largest).
• Spec: Calibrated to API 6A.